TIMMYLITK

SOFN housings  SOFN軸殼

UPGRADE TO OIL LUBRICATION

升級為油潤滑系統

DEEP AND COOL  深而冷

OIL LUBRICATION is not the most common method around. You may know why. If so you will also understand why the SONL housings is going to be an engineering milestone.”油潤滑”不是很普遍的方式. 您也許知道原因,如果是您將也會瞭解SONL為什麼將成為工程界的里程碑

The SONL housing is a modern bearing housing. Designed specifically for oil lubrication and today’s demands for simplicity, function and economy.

SONL軸座是先進的軸承座,設計以油潤滑,以及符合今天使用者要求的簡單性,功能性與經濟性.

It has a deep reservoir that holds a large volume of oil which means cooler oil. And you know what that means to your bearings.它擁有一個很深的儲油槽可容納大量的油,因此具有油冷的功能,您一定知道冷卻效能對您的軸承的意義.

KEEP THEM DRY.保持乾燥

A large oil volume is not the whole solution; the higher the oil reaches over the rollers, the greater the risk of overheating and leakage.可容納大量的油不是唯一的解決方案;油量越高,高過滾動元件也使得過熱與漏油的可能性也大增

In an SONL housing, the oil level is below the bearing rollers. The bearing rollers have no contact with the oil reservoir.在SONL軸座,油位是低於軸承的滾動元件所以滾動元件市沒有與儲油槽有任何的接觸

How does it reach the rollers then? Thanks to a proven innovation. We don’t even know who gets the credit-maybe it was pure luck. 然而潤滑油是如何與滾動元件接觸?靠的是經過認證的革命技術,我們甚至不知道為何如此,也許純粹是運氣使然

But we have fifty years of proof that it works.但是我們有五十年的經驗證明這是可行的.

(The SONL軸座,為著名的SNL高效能軸承座的成員之一,是建立在經驗,現代科技,和客戶需求)

ACTIVE FLOW主動式潤滑

STILL OIL BATH will do the job. But you have to be careful to keep the oil level exactly right, too much or too little puts you straight into the risk zone.靜止油浴將作這個工作.但您得小心將油位控制在正確的高度,太多或太少多都會使您陷入危險的情況

The SONL housing uses an oil pick up ring. The ring hangs loosely next to the bearing. When the shaft turns, the ring turns with it. The oil is picked up by the ring and goes directly to the bearing, no matter what the dimensions of the shaft or how fast it’s turning. And in all the years the method has been used, there has not been any wear recorded where the rings contact the seating.SOFN使用一種叫做”取油環”的設計,這個取油環鬆掛在軸承旁.當軸旋轉,取油環也跟著旋轉,潤滑油也跟著取油環直接帶到軸承,這種機制與軸徑,轉速都沒有關聯.經過許多年的實際使用也沒有任何因使用此提油環造成軸承培林座的損壞

If you choose an oil circulation system, you don’t mount the ring, instead you connect your oil pipes in the holes on the top of housings and on bottom half. Please note: In case a CARB bearing is used you have to order an SONL housings with suf-fix RA for circulating oil.如果您使用的是油循環系統,您不用安裝提油環,取代的是請您連接油管於位於上蓋與底座的油孔,請注意:如果您使用CARB軸承.您必須於訂購SONL軸殼時在其後面加上RA表示為油循環.

All the oil gets there when you lubricate with oil, the volume of oil is used actively. Lubricant is constantly brought to the bearing.所有的油都會被帶到指定的地方.當您以油潤滑時,油會主動的使用.潤滑油會持續的帶到軸承

EFFECTIVELY SEALED有效的油封

AT SKF, we know what kills a bearing. Our bearing failure examinations make that very clear. Contamination is the main reason. If you keep a bearing clean, it may very well outlast the machine.在SKF我們很清楚是什麼破壞軸承,我們在軸承失效評估中清楚的發現, 污染是主要的因素,如果能常保軸承潔淨,軸承的壽命甚至可以比機械本身長售

Sealing the bearing to prevent contaminants from coming in is the decisive factor. But keeping the oil from coming out is important, too. Both for the environment and to make sure that the bearings are reliably lubricated. 以油封封住軸承來防止不潔物進入軸承是決定性因素,但是讓潤滑油可以流出也是很重要的,2者都是確保軸承能在好的環境並充份潤滑

In our efforts to create an extremely tight seal, we rely on two important SKF properties. Development and experience. 在我方的努力下創造出一個非常緊密的油封.我們所依靠的是SKF最重要的2個資產.開發與經驗.

Clinically clean診斷過個清淨

Between the housing and the shaft is a reliable labyrinth seal. In tough laboratory testing and real-life applications, it has proven extremely tight. The oil stays in and the dirt is kept out. 在軸殼和心軸間是用可靠的TS油封,在嚴苛的實驗室實驗與實際應用經驗看來,此油封已被證實是非常的緊配,可以將油確保在內將髒污排除在外.

The new design is yet another sign of a tight seal. 其它新設計的油封還沒有明顯的效果

It’s no secret that the SONL housing is partly a refinement of an older housing for oil lubrication. A widely copied design that is common in the industry.這也不是秘密,SONL也採用部份目前廣泛使用中老式設計的油潤滑軸殼.

A housing is more than just a top and bottom hemisphere. The SONL housing does not have any side panels because they have been integrated with the top and bottom halves. The result is a housing with less risk of leakage. And it’s easier to keep clean.一個軸殼不只是上蓋與底座半球狀\物那麼簡單,SONL軸殼沒有任何邊板因為都已整合在上蓋與底座上了,結果是減少洩漏的危險,比較容易保持乾淨

STREAMLINED DESIGN流線型設計

The SONL housing is designed to meet today’s demands: technological, practical and economic. SKF did more than just make the bearing housing needed. SKF listened carefully to what the customers required. Customers who already use oil lubricated bearings, and know from experience what need to be improved. Cutting down the number of components forced us to improve the housing ability to keep out contaminants without giving up good performance. SONL是設計來迎合現代的需求:科技感,實際運用及經濟性,SKF作的不只是軸承座,SKF確實有注意到客戶的需求,使用過油潤滑軸承系統的客戶,從實際經驗中知道那些部份需要改進.大量的簡化零件迫使我們必須改進軸殼防污但不犧牲性能

The result is a modern housing consisting of just two halves, top and bottom. It’s easy and convenient to mount. And it doesn’t come with loose side covers, or any of the 18 bolts needed to mount them,其結果就是現代的軸殼包含只有２個半球,上蓋與底座,非常容易安裝,沒有鬆散的端蓋,或是１８螺栓須要旋入

Just choose a mounting method and seals and you are ready to go,只要選擇安裝方式與油封您就可以開始動手

One for all多能工

We also tried to minimize the number of details customers need to think about. Now you don’t need to consider whether the housings will be used for a locating or a non-locating bearing. Or whether it will be for a through or end shaft. the same housing can be used in every situation.我們也試圖減少客戶所須要知道的細節,現在客戶不用考慮軸殼是用在固定或浮動式軸承,抑或貫通型或乙端封閉,同一個軸殼可以使用在各種情況

Oil bath or circulating oil? The answer is just as simple. The standard SONL housings can handle either.油浴法或油循環? 答案很簡單,標準SONL軸座可以應付以上２種情況

If you use circulating oil, please note that you have to order the SONL housing with suffix RA in the case a CARB bearing is used.如果您所使用的油循環系統的軸承為CARB軸承則必須在訂購SONL軸座的字尾加上-RA

EASY MOUNTIUNG容易安裝

As mentioned earlier, contaminants are a common cause of bearing failure. Another important factor is mounting. If things go wrong when you mount he bearing, problems are on their way.前面提到過,外界的污染是軸承損壞的主因,另一個重要因素為安裝.如果一開始安裝軸承就出錯,問題也隨之發生

The SONL housing is designed to cut the number of potential fault sources to an absolute minimum. The old problem of first putting the side plates onto the shaft? Gone. Side plate seals? Gone. All the bolts you had to tighten to just the right torque? Gone.SONL軸殼是設計來減少潛在的可能錯誤並使其極小化,以前安裝首先將邊盤置於軸上?不用;邊盤油封?不用;以正確的磅數鎖上所有的螺栓?不用

With the SONL housings you work logically and methodically. It saves time and reduces the risk of faults.SONL使您的工作有邏輯且更有條理,節省時間與避免風險

Straight answers直接的答案

The SONL housing has a perpendicular base that makes alignment easy. Cast markings show the center of the bearing, so you don’t have to waste time measuring and scoring the housings.SONL有直角加工使得定位更容易,鑄上中心線很容易找到軸承中心,不用浪費時間量度

The cap bolts between the housings halves are preloosened on delivery, so you don’t waste time and energy opening the housing.上蓋螺栓於交運時是鬆的,您不用花時間與力量去打開

On the bottom half is a clear mark showing the oil level. You can add the right amount while the housings is still wide open.底座有清楚的記號顯示油位,當軸殼打開時您可以添加正確的油量

Quick and easy.快速且容易

If you use circulating oil, please noted that you have to order the SONL housing with suffix RA in the case a CARB bearing is used

oil level mark油位記號

Paired markings on top and bottom half配對記號於上蓋和底座

preloosened mounting bolts組裝螺栓為放鬆

perpendicular base底部直角加工

center marks中心標記

EXCELLENT OPERATIONAL RELIABILITY絕佳的操作可靠度

OIL LUBRICATION is a reliable method, if you do it right. There’s less margin for error than there is with grease. And a better chance to lubricate right and improve operational reliability,油潤滑是可靠的方式,如果您安裝正確,會比以油脂潤滑還少發生錯誤,有較好的機會潤滑且操作更可靠

Monitoring and analyzing bearing problems early on is certainly a good idea. But with oil lubrication, there’s a good chance the problems will never arise in the first place.提早監測與分析軸承問題是好的,但是油潤滑可以有機會使得問題不會發生

One step ahead更進一步

The fact that bearing failure is usually caused by factors other than plain wear suggests than it’s a good idea to have control of the lubricant.能控制好潤滑際就可以控制產生磨耗的因素

Oil is stored in sealed cans. The risk of contamination or mixing of different oil types is minimal.油儲存在封好的罐內.所以沒什麼風險

With a simple oil level gauge you see right away if the oil level is correct. You get an idea of the condition of the oil at the same time.一個簡單的油位計可以很容易的看出油位是否正確,您也可以同時瞭解油的品質

A simple magnetic plug is one way to reduce metallic parts from wear. Unless you choose circulating oil lubrication with continuous filtering. 除非您使用的是油循環有附上濾油器,否則一個簡單的磁性栓可以幫您吸附很多磨耗的鐵屑.

At very high speed and high loads it’s an advantage to be able to cool the oil. A cooling element keeps your oil bath cooler even under difficult operating conditions.在非常高速與高負荷的狀況下,還是可以有效的降低溫度.冷卻元件可以使您的油浴溫度降低即使在艱困的環境下

The human eye is a good sensor. The oil level gauge makes it easy to check the level and the quantity of oil.人眼是最好的感測器,油位計使得監測油量更容易

A magnetic plug grabs metallic particles. And the oil is always moving in a SONL housing,.磁鐵塞吸附鐵屑,油可以在軸殼中永遠流動

REPLACES SOFN BEARING HOUSINGS將SOFN換掉

THE SONL HOUSINGS is a mechanical milestone. If you already lubricate with oil, it’s an opportunity to gain all the benefits of a modern housing. All you have to do is switch  - no need to redesign your machinery. A modern SONL housing fits anywhere your old housing of SOFN type is mounted. SONL是機械工程上的里程碑,如果您已經使用油潤滑,這是很好的機會來取得現代軸殼的所有好處.您所要作的只是轉換,不須要重新設計您的機械,最現代的SONL可完全配合您老舊的SOFN

If you have understood the advantages of oil but feel uncertain which housing to choose, now it’s easy to take the step. The SONL housing eliminates the old complications, yet still gives you a housing with enough capacity to let the oil do its job.如果您瞭解油的優點但不確定要選那一種軸殼,現在非常容易採取就手,SONL免除了舊型複雜.但仍提供足夠的能力讓油作工

Time to switch是時候轉換了

Oil lubrication has a bright future. Not as a replacement for grease, but as a strong alternative under the right conditions, and that’s the ultimate reason we created a modern housing for oil-lubricated beaings.油潤滑是有好的未來,不只是可以替代黃油潤滑,也是在正確的環境下的最好的的選擇,這也是為什麼我們設計此一現代化的油潤滑軸殼

Maintaining modern machinery should be no more complicated than maintaining a modern car. Just add the right lubricant. Check the level regularly. Change the oil when needed. And keep it clean. Both for your machinery’s sake and for the environment’s sake.維護現代化機械應該要不比維護現代化汽車來得複雜.添加正確的潤滑油,定期檢查油位.按規定換油,保持清潔,這對機械和環境都好

Upgrading machines, making operations more reliable and simplifying maintenance: those are today’s trends. With the SONL housing, they become your reality.升級機器,運作更可靠.維護簡單化是現代的趨勢.SONL讓一切成真